We are EV battery materials solutions converter

Preventing overheating: An overheated battery can cause fires or explosions. Good thermal management helps keep temperatures within safe limits.

Optimizing power: Batteries work best in an optimal temperature range. Temperatures that are too high or too low can reduce discharge capacity and energy efficiency.

Reduced degradation: High temperatures accelerate undesirable chemical reactions in the battery, resulting in accelerated degradation. Good thermal management extends battery life.

Risk of fire and explosion: Thermal runaway can cause rapid and violent release of heat and gases, leading to fires and explosions.

Vehicle integrity: Battery fires can compromise the structural integrity of the vehicle, endangering occupants.

Premature degradation: Recurrent thermal events can accelerate the degradation of battery cells, shortening their service life.

Heat dissipation: Ventilation helps dissipate the heat generated by battery cells during charging and discharging, thus preventing overheating.

Gas evacuation: In the event of overheating, gasses can be released from the battery cells. Adequate ventilation allows these gasses to escape, reducing the risk of explosion or fire.

Improved energy efficiency: Effective thermal management reduces energy losses due to heat, improving overall vehicle energy efficiency.

Short-circuit prevention: Effective insulation prevents accidental contact between cells or internal components, which could lead to short-circuits and fires.

Risk of fire and explosion: Lithium-ion batteries, commonly used in EVs, can be flammable. Good insulation reduces the risk of overheating and explosion.

Energy efficiency: Proper insulation minimizes unwanted current loss, improving overall battery efficiency.

Thermal management: Insulation helps maintain a stable temperature, essential for cell operation and to prevent damage caused by extreme temperatures.

Failure prevention: Effective insulation reduces the risk of sudden failures and extends battery life.

Reduced energy losses: High electrical conductivity minimizes internal power losses due to electrical resistance. This improves overall battery efficiency.

Energy capacity: High conductivity contributes to better utilization of the energy capacity of the battery cells, thus increasing the vehicle’s range.

Material wear: Good conductivity reduces excessive heat generation, which can extend the life of internal battery components by reducing the risk of thermal degradation.

Thermal management: Proper electrical conductivity reduces internal heat generation, thus reducing the risk of overheating and fire.

Interference protection: EV batteries can generate electromagnetic interference that disrupts internal and external electronic systems, including vehicle communication, navigation and control systems.

Signal integrity: EMI shielding ensures that electrical signals in the vehicle are not disrupted, ensuring clear, reliable communication between the various electronic systems.

Reduced wear and tear: Electromagnetic interference can cause premature wear and tear on electronic components through parasitic currents and overloads. EMI shielding helps extend component life.

Water Ingress Protection: Batteries must be protected against water and humidity, which can cause short-circuits, fires or explosions.

Corrosion prevention: Moisture and corrosive substances can degrade battery materials, reducing performance and life.

Protection against environmental conditions: EV batteries have to withstand a variety of conditions, including rain, snow and road spray. Proper sealing protects against these elements.

Short-circuit prevention: Components must be fastened in such a way as to avoid unwanted contact between conductive parts, which could lead to dangerous short circuits.

Heat management: Proper fastening enables better thermal management, facilitating the dissipation of heat generated during battery operation. This prevents hot spots and extends battery life.

Vibration and shock resistance: EV batteries are often subjected to harsh road conditions. Robust component mounting is essential to withstand vibration and shock without damage.

Shock and vibration protection: EV batteries must withstand the shocks and vibrations caused by driving on different surfaces. Adequate mechanical protection prevents internal damage that could lead to short-circuits or fires.

Wear resistance: Materials used to protect batteries must resist wear, corrosion and impact throughout the vehicle’s life.

Structural integrity: Effective mechanical protection maintains the structural integrity of the battery, ensuring optimum performance even in difficult conditions.